Tag Archive for: Precision Mould Workshop

A grinding machine is a machine tool that grinds a workpiece surface with a grinding tool. Most of the grinding machines are ground using high-speed rotating grinding wheels, and a few are processed using other abrasives such as oilstone, abrasive belts and free abrasives.

Huaye adopts Taiwan Yuqing precision grinding machine. The front and rear slides adopt double V type, and the V3 grade motor guarantees the accuracy within 2μm. The workers with rich experience will process the work piece to meet the requirements of the mold. The entire workshop appears to be orderly.

While doing a good job in equipment management and ensuring quality and safety, scientific and meticulous planning has been carried out on key areas such as aisles, grinders and control rooms in the workshop, which not only guarantees the supply of shop rolls, but also Workshop staff created a good working environment.

The metaler mainly performs manual work in cutting, mechanical assembly and repair work, mainly including boring, boring, sawing, scribing, drilling, reaming, tapping and threading, scraping, grinding, correction, bending and Riveting and so on. The main work of the metaler is (1) machined parts: some machining that is not suitable or can not be solved by mechanical methods can be completed by the fitter.

Such as: scribing during the processing of parts, precision machining, inspection and repair, etc.; (2) assembly of parts: components, assembly and assembly of parts according to the assembly technical requirements of mechanical equipment, and adjustment, inspection and commissioning, etc. Make it a qualified mechanical device. (3) Equipment maintenance When the machine is faulty during use, it will be damaged or the accuracy will be reduced after long-term use. When it is used, it must be repaired and repaired by the fitter. (4) Manufacture and repair of tools: manufacture and repair of various tools, fixtures, measuring tools, molds and various professional equipment.

Huaye’s metaler team  are experienced operators, adhering to the professional and excellence of the implementation concept; every step is meticulously assembled according to the mold design assembly requirements; with patience, focus, adhere to the attitude,  do their best to chieve customer expectations.

EDM is a kind of special processing technology, widely used in mold manufacturing and machining industries. EDM can be used to machine ultra-hard materials and complex-shaped work pieces that are difficult with conventional cutting methods.

They are commonly used to machine conductive materials and can be processed on difficult-to-machine materials such as titanium alloys, tool steels, carbon steels and hard alloys with complex cavities or contours.

The EDM processing is designed for mold work pieces with various complex structures and special process requirements, which are not affected by the hardness of the work piece material and the heat treatment condition. Under the operation of skilled operator, the tool electrode moves relative to the work piece, and various complicated profiles, narrow slits and the like are processed. Huaye’s EDM department equipment has a total of 6 Mitsubishi EDM machines, the highest processing accuracy of up to 3μm, to ensure the accuracy of the mold.

A cleanroom is a controlled environment where products are manufactured. It is a room in which the concentration of airborne particles is controlled to specified limits. Eliminating sub-micron airborne contamination is really a process of control.

These contaminants are generated by people, process, facilities and equipment. They must be continually removed from the air. The level to which these particles need to be removed depends upon the standards required.

Huaye requires staffs who access to the clean room should receive professional training and be proficient in the use of ultrasonic cleaners. In order to meet the various needs of customers, the dust-free cleaning room is specially set to make the product surface more smooth .